Pit Boss Pro Series 850: A Comprehensive Guide
Pit Boss delivers competitive pellet grilling at a lower cost‚ empowering backyard chefs with accessible technology and robust performance for delicious results.
The Pit Boss Pro Series 850 represents a sweet spot in the pellet grill market‚ offering a substantial cooking area and a feature set that rivals more expensive brands. This grill is designed for those who want the convenience of set-it-and-forget-it pellet cooking without breaking the bank.
It’s a versatile machine capable of smoking‚ baking‚ grilling‚ and even searing‚ making it a true outdoor cooking all-rounder. Pit Boss has quickly gained popularity by providing excellent value‚ and the Pro Series 850 is a prime example of their commitment to accessible‚ high-performance grilling. This guide will delve into every aspect of the 850‚ from unboxing and setup to mastering its controls and achieving perfectly cooked meals.
What’s Included in the Box: Unboxing & Components
Upon unboxing your Pit Boss Pro Series 850‚ you’ll find a comprehensive set of components designed for immediate setup and cooking. The main unit‚ of course‚ is the centerpiece‚ alongside the hopper for wood pellets. Expect a sturdy grill grate constructed for even heat distribution and durability.
Included are a meat probe for precise temperature monitoring‚ and a digital control panel for managing settings. You’ll also receive a grease tray and collection bucket for easy cleanup. Hardware for assembly‚ along with a detailed instruction manual‚ are also present. Carefully inventory all parts against the manual’s checklist to ensure everything is accounted for before beginning assembly.
Understanding the Control Panel
The Pit Boss Pro Series 850’s control panel is your command center for precise temperature management and cooking control. It features a digital display showcasing current grill temperature and set points. Intuitive buttons allow you to adjust temperature in 5-degree increments‚ ensuring accurate cooking.
You’ll find controls for smoke settings‚ enabling you to customize the level of smoke flavor infused into your food. The panel also houses the Wi-Fi connection button‚ facilitating app control. Familiarize yourself with the power button‚ and the various indicator lights that signal operational status. The manual provides a detailed breakdown of each function for optimal use.
Powering On & Initial Setup
To begin‚ ensure the Pit Boss Pro Series 850 is placed on a level‚ non-combustible surface‚ away from flammable materials. Connect the grill to a grounded power outlet. Upon initial power-up‚ the control panel will illuminate‚ initiating a self-check sequence.

Follow the on-screen prompts to set your preferred temperature units (Fahrenheit or Celsius). Perform a “burn-in” cycle as detailed in the manual – this involves running the grill at a high temperature for a specified duration to cure the internal components. This process eliminates any manufacturing residues and prepares the grill for optimal performance.
Temperature Control & Settings

The Pit Boss Pro Series 850 features a digital control panel for precise temperature management. Use the up and down arrows to select your desired cooking temperature‚ ranging from 180°F to 500°F. The “Smoke” setting maintains a low temperature‚ ideal for slow smoking.
The “PID” (Proportional-Integral-Derivative) controller automatically adjusts the pellet feed rate to maintain the set temperature. Monitor the current grill temperature displayed on the control panel. For consistent results‚ avoid frequent temperature adjustments. Experiment with different settings to master your preferred cooking styles and achieve perfectly cooked meals every time.
Wi-Fi Connectivity & App Control
The Pit Boss Pro Series 850 boasts integrated Wi-Fi connectivity‚ enabling remote control and monitoring via the Pit Boss app (available for iOS and Android). Download the app and follow the on-screen instructions to connect your grill to your home Wi-Fi network.
Once connected‚ you can adjust the grill temperature‚ monitor internal meat temperatures (with a compatible probe)‚ and receive alerts when your cook is nearing completion. The app also provides access to recipes and cooking guides. Ensure a stable Wi-Fi signal for reliable connectivity and seamless control of your grilling experience.
Fuel: Pellet Selection & Management

The Pit Boss Pro Series 850 operates exclusively on wood pellets‚ providing both fuel and wood-fired flavor. Choosing the right pellet is crucial for achieving your desired taste profile. Hardwood pellets like hickory‚ mesquite‚ and oak are popular choices‚ each imparting a distinct smoky flavor to your food.
Always store pellets in a cool‚ dry place to prevent degradation. The 850 features a generous pellet hopper‚ minimizing the need for frequent refills. Regularly check the pellet level and utilize high-quality pellets for optimal performance and consistent smoke production.
Types of Wood Pellets for Optimal Flavor
Selecting the ideal wood pellet dramatically impacts the final flavor of your barbecue. Hickory delivers a strong‚ classic smoky taste‚ perfect for ribs and pork shoulder. Mesquite offers an even bolder‚ more intense flavor‚ ideal for brisket and tougher cuts. Oak provides a milder‚ balanced smoke‚ versatile for poultry‚ fish‚ and vegetables.
For a sweeter‚ fruitier profile‚ consider apple or cherry pellets‚ excellent with pork and poultry. Blends combining different wood types offer complex flavor combinations. Experiment to discover your preferences! Ensure pellets are 100% hardwood‚ avoiding those with fillers or additives for the best results.
Pellet Hopper Capacity & Refilling
The Pit Boss Pro Series 850 boasts a generous pellet hopper capacity of 41 pounds‚ allowing for extended cooking sessions without frequent refills. To refill‚ ensure the grill is powered off and cooled completely. Carefully lift the hopper lid‚ located on the back of the unit.
Pour pellets into the hopper‚ avoiding overfilling which can cause jams. Always use dry‚ high-quality wood pellets; Securely close the lid after refilling. Regularly check pellet levels‚ especially during long cooks. Maintaining a consistent pellet supply ensures stable temperatures and optimal smoke flavor throughout your barbecue experience.
Pellet Sensor & Low Pellet Alerts
The Pit Boss Pro Series 850 is equipped with a pellet sensor that monitors the fuel level within the hopper. This intelligent system provides timely low-pellet alerts‚ preventing unexpected shutdowns during your cook. The alert will display on the control panel‚ prompting you to refill the hopper before it runs empty.
Ignoring these alerts can lead to temperature drops and inconsistent cooking. Regularly check the pellet level visually‚ even with the sensor‚ to confirm accuracy. A functioning pellet sensor ensures uninterrupted grilling and helps maintain consistent temperatures for perfectly smoked meats.

Cooking with the Pit Boss 850
The Pit Boss Pro Series 850 excels in versatility‚ offering both direct and indirect cooking methods. Direct cooking‚ utilizing higher temperatures‚ is ideal for searing steaks or quickly cooking smaller items. Indirect cooking‚ with lower temperatures and smoke‚ is perfect for larger cuts like ribs or brisket‚ allowing for tender‚ flavorful results.

Utilize the included temperature probes to precisely monitor the internal meat temperature‚ ensuring food safety and achieving your desired level of doneness. Experiment with different smoke settings to customize the smoke flavor profile‚ ranging from subtle to bold‚ enhancing your culinary creations.
Direct vs. Indirect Cooking Methods
Direct cooking on the Pit Boss 850 involves positioning food directly over the burn pot‚ exposing it to high heat – typically above 350°F (177°C). This method is best for quick-cooking items like burgers‚ chicken breasts‚ or searing steaks‚ achieving a beautiful crust in minutes. Ensure frequent flipping to prevent burning.
Indirect cooking utilizes the grill’s convection system‚ circulating heat around the food‚ similar to an oven. Food is placed away from the burn pot‚ typically on the upper grates‚ at lower temperatures – often between 225°F (107°C) and 300°F (149°C). This is ideal for larger cuts‚ ribs‚ or smoking‚ yielding tender‚ flavorful results.
Temperature Probes & Monitoring Meat Internal Temperature
Temperature probes are crucial for precise cooking with your Pit Boss 850. The grill supports multiple probes‚ allowing simultaneous monitoring of both meat and grill temperature. Insert the meat probe into the thickest part of the cut‚ avoiding bone‚ fat‚ or gristle for accurate readings.
Utilize the control panel to set desired internal temperatures. The grill will alert you when the target temperature is reached‚ preventing overcooking. Regularly check probe placement and ensure secure connections for reliable data. Accurate internal temperature monitoring guarantees safe and perfectly cooked meals every time‚ enhancing your grilling experience.
Smoke Settings & Achieving Desired Smoke Flavor
The Pit Boss 850 offers adjustable smoke settings to customize your cooking experience. Lower temperatures and longer cook times generally produce more smoke flavor. Experiment with different wood pellet varieties – hickory‚ mesquite‚ apple‚ and cherry – to discover unique profiles.
Utilize the “Smoke” setting on the control panel for maximum smoke production‚ ideal for ribs or brisket. For a subtle smoke flavor‚ use higher temperatures or shorter cook times. Remember‚ smoke rings are a result of chemical reactions‚ not necessarily smoke quantity. Consistent pellet quality and proper airflow contribute to optimal smoke penetration and flavor development.
Cleaning & Maintenance
Regular cleaning is crucial for maintaining your Pit Boss Pro Series 850’s performance and longevity. After each use‚ allow the grill to cool completely before removing ash and grease. The integrated grease management system simplifies cleanup; empty the grease bucket frequently to prevent flare-ups.
Season the grill grates after cleaning to prevent food from sticking. Periodically inspect the auger and burn pot for buildup. For long-term storage‚ thoroughly clean the grill‚ empty the hopper‚ and cover it securely. Winterizing involves protecting electrical components from moisture. Consistent maintenance ensures years of enjoyable grilling.
Grease Management System & Cleanout
The Pit Boss Pro Series 850 features a convenient grease management system designed for easy cleanup. Grease flows down into a removable bucket located beneath the grill. Regularly emptying this bucket – ideally after each cook‚ or when it’s half full – is vital to prevent grease fires and maintain consistent cooking temperatures.
To clean‚ simply remove the bucket‚ dispose of the cooled grease responsibly‚ and wipe the bucket clean. Inspect the grease channels for any blockages and clear them as needed. Proper grease management contributes significantly to a safer and more enjoyable grilling experience.
Grill Grate Cleaning & Seasoning
Maintaining your Pit Boss Pro Series 850’s grill grates is crucial for optimal cooking performance and preventing food from sticking. After each use‚ brush the grates thoroughly with a grill brush while they are still warm. Avoid using harsh soaps‚ as they can leave a residue affecting food flavor.
Seasoning the grates regularly helps create a natural‚ non-stick surface. Lightly coat the grates with a high-smoke-point oil‚ like canola or vegetable oil‚ and heat the grill on high for about 15-20 minutes. This process builds a protective layer‚ enhancing both flavor and ease of cleaning.
Long-Term Storage & Winterizing
Preparing your Pit Boss Pro Series 850 for long-term storage‚ especially during winter‚ is essential to protect it from the elements and ensure it’s ready for grilling season. Begin by completely cleaning the grill‚ removing all ash‚ grease‚ and food residue. Thoroughly vacuum the firepot and pellet auger to prevent clogs.
Cover the grill with a waterproof grill cover to shield it from rain‚ snow‚ and UV rays. Store wood pellets in a dry‚ airtight container to prevent moisture absorption. Disconnect the power cord and consider removing the Wi-Fi module for added protection.
Troubleshooting Common Issues
Encountering issues with your Pit Boss Pro Series 850 is sometimes unavoidable‚ but many problems are easily resolved. Temperature fluctuations can often be corrected by ensuring proper pellet flow and avoiding operation in excessively windy conditions. Inconsistent cooking may stem from uneven pellet distribution within the firepot.
Auger issues‚ like jamming‚ usually require a thorough cleaning of the auger tube and firepot. Wi-Fi connection problems can be fixed by resetting the grill and router‚ or checking app permissions. If errors persist‚ consult the Pit Boss support website for detailed troubleshooting guides and FAQs.
Temperature Fluctuations & Inconsistent Cooking
Addressing temperature swings on your Pit Boss 850 often begins with pellet quality; ensure dry‚ consistent pellets are used. Wind can significantly impact temperature‚ so position the grill strategically or use a windbreak. Inconsistent cooking frequently arises from uneven heat distribution.

Verify the firepot is clean and free of ash buildup‚ allowing for optimal airflow. Check the grill grates for uneven seasoning‚ which can create hot spots. Regularly calibrate the temperature sensor for accurate readings. If fluctuations persist‚ consider a full reset of the control panel to factory settings‚ and consult the Pit Boss support resources.
Auger Issues & Pellet Feed Problems
Pellet feed issues on the Pit Boss 850 often stem from moisture-damaged pellets‚ causing clumping within the auger tube. Ensure pellets are stored properly in a sealed container. If the auger is jammed‚ disconnect the grill and manually clear any obstructions. Inspect the auger motor for proper function; a failing motor won’t deliver pellets.
Check the pellet sensor for debris or malfunction‚ as this can interrupt the feed. A partially clogged auger tube can also cause inconsistent pellet delivery. Regularly vacuum the auger tube to prevent buildup. If problems continue‚ contact Pit Boss customer support for assistance with potential motor or sensor replacement.
Wi-Fi Connection Problems & App Errors

Establishing a Wi-Fi connection with your Pit Boss 850 requires a stable 2.4 GHz network. Ensure your grill is within range of the router and that the password is entered correctly within the Pit Boss app. If connection fails‚ reboot both your router and the grill. App errors can often be resolved by force-closing and reopening the application.

Check for app updates in your device’s app store‚ as outdated versions can cause compatibility issues. Clearing the app’s cache may also help. If problems persist‚ try resetting the Wi-Fi module on the grill itself (refer to the full manual for instructions). Contact Pit Boss support if issues remain unresolved.

Safety Precautions & Best Practices
Prioritize safety when operating your Pit Boss Pro Series 850. Always store wood pellets in a cool‚ dry location‚ away from open flames and heat sources. Position the grill on a level‚ non-combustible surface‚ ensuring adequate ventilation around all sides. Never leave a lit grill unattended‚ and keep children and pets at a safe distance.
Regularly inspect the grease trap and remove accumulated grease to prevent potential fires. Avoid overfilling the pellet hopper. Be cautious when handling hot surfaces‚ utilizing heat-resistant gloves and tools. Familiarize yourself with the grill’s emergency shut-off procedure for immediate control in unforeseen circumstances.
Safe Pellet Storage & Handling
Proper pellet storage is crucial for maintaining fuel quality and safety. Store wood pellets in a cool‚ dry‚ and well-ventilated area‚ shielded from rain and direct sunlight. Keep pellets away from open flames‚ heat sources‚ and combustible materials. Utilize airtight containers or reseal opened bags to prevent moisture absorption‚ which can lead to poor performance.
When handling pellets‚ avoid creating dust clouds‚ as they can be flammable. Do not smoke or use open flames near pellets. Regularly inspect storage areas for signs of pests or moisture. Always follow manufacturer’s recommendations for pellet type and storage guidelines to ensure optimal grill operation and safety.
Grill Placement & Ventilation
Correct grill placement is vital for safe and efficient operation. Position the Pit Boss Pro Series 850 on a level‚ non-combustible surface‚ away from buildings‚ decks‚ and overhanging structures. Maintain a minimum clearance of at least 10 feet from walls and flammable materials. Ensure adequate ventilation to allow for proper smoke and heat dissipation.
Avoid operating the grill in enclosed spaces like garages or sheds. Never place the grill under covered areas with limited airflow. Consider wind direction to prevent smoke from blowing towards people or structures. Always adhere to local fire codes and regulations regarding outdoor cooking appliances.
Preventing Grease Fires & Maintaining a Safe Cooking Environment
Grease fires are a potential hazard with any grill‚ but preventative measures can minimize risk. Regularly empty the grease tray and clean the grill thoroughly to prevent grease buildup. Avoid cooking excessively fatty foods‚ and trim excess fat from meats before grilling. Never use water to extinguish a grease fire; instead‚ smother it with baking soda or a fire extinguisher rated for grease fires.
Keep a fire extinguisher readily accessible near the grill. Supervise the grill at all times while in operation. Ensure children and pets are kept a safe distance away. Never leave the grill unattended‚ and always disconnect the power supply when not in use.
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